Weber Automotive MPE 750 Turbo Marine Manuel de service

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Page 1 - Service Manual

103730_SHB_Rev1.1_080611MPE 750 Turbo MarineClosed LoopMPE 750 Turbo Marine - Closed Loop• 103730_I2 749 MAR TC-143 DS V1 2007 3.1Service ManualThis

Page 2 - Table of contents

103730_SHB_Rev1.1_080611MPE 750 Turbo MarineClosed LoopService ManualPage 8The table in chapter Maintenance intervals provides the manufacturer’s reco

Page 3 - 1 About this document

103730_SHB_Rev1.1_080611MPE 750 Turbo MarineClosed LoopService ManualPage 9Always check the oil level and coolant level before driving.See Chapter Oil

Page 4

103730_SHB_Rev1.1_080611MPE 750 Turbo MarineClosed LoopService ManualPage 104.2 Maintenance intervalsActivityProceduresee page1st mainte-nance h 1)M

Page 5

103730_SHB_Rev1.1_080611MPE 750 Turbo MarineClosed LoopService ManualPage 114.3 Decommissioning at the end of the seasonATTENTIONNever fill more motor

Page 6 - 3.2 Serial number

103730_SHB_Rev1.1_080611MPE 750 Turbo MarineClosed LoopService ManualPage 124.4 Motor oil and oil filterOil level check- Use a clean, lint-free cloth

Page 7 - Lubricant

103730_SHB_Rev1.1_080611MPE 750 Turbo MarineClosed Loop1MAXMINService ManualPage 131) Unscrew the oil dipstick (1) from the oil tank and wipe it clea

Page 8

103730_SHB_Rev1.1_080611MPE 750 Turbo MarineClosed Loopx1Service ManualPage 14Changing the motor oil and oil filter- Oil extraction pump- Catch basin

Page 9 - 3.4 Running in the engine

103730_SHB_Rev1.1_080611MPE 750 Turbo MarineClosed Loop2Service ManualPage 155) Remove the cable harness from the spark plugs and the injection valve

Page 10 - 4 Maintenance

103730_SHB_Rev1.1_080611MPE 750 Turbo MarineClosed Loop345Service ManualPage 169) Remove the screw clamp and sea water hose (3).10) Unplug the plug

Page 11 - 103730_SHB_Rev1.1_080611

103730_SHB_Rev1.1_080611MPE 750 Turbo MarineClosed Loop76Service ManualPage 1712) Replace the oil filter (6) and O-ring (7).13) Coat the O-ring (7) l

Page 12 - 4.2 Maintenance intervals

103730_SHB_Rev1.1_080611MPE 750 Turbo MarineClosed LoopService ManualTable of contents1 About this document 11.1 Meaning of the symbols in the text

Page 13

103730_SHB_Rev1.1_080611MPE 750 Turbo MarineClosed LoopService ManualPage 1814) Fill oil tank with 2.5 liters of motor oil.15) Close the oil tank wi

Page 14 - Oil level check

103730_SHB_Rev1.1_080611MPE 750 Turbo MarineClosed Loop1Service ManualPage 194.5 Engine cooling circuitCoolant level check- Check the coolant level

Page 15

103730_SHB_Rev1.1_080611MPE 750 Turbo MarineClosed Loop1Service ManualPage 201) Open the cover of the compensation tank (1).Changing the coolant- C

Page 16 - Draining the motor oil

103730_SHB_Rev1.1_080611MPE 750 Turbo MarineClosed Loop23Service ManualPage 212) Loosen the screw and gaskets (2).3) Remove the screw clamps, hoses

Page 17

103730_SHB_Rev1.1_080611MPE 750 Turbo MarineClosed LoopService ManualPage 224) Open the cover of the compensation tank. See Chapter Draining the coo

Page 18 - Changing the oil filter

103730_SHB_Rev1.1_080611MPE 750 Turbo MarineClosed Loop123Service ManualPage 234.6 Spark plugs- Socket wrench SW16 [5/8 “]- Feeler gauge, measuremen

Page 19

103730_SHB_Rev1.1_080611MPE 750 Turbo MarineClosed Loop654Service ManualPage 24 Tightening torque: 27 Nm ± 20 % [19.9 ft. lb.]Assembly occurs in re

Page 20 - Refilling the motor oil

103730_SHB_Rev1.1_080611MPE 750 Turbo MarineClosed Loop0,69 - 0,84 mm[0.0272 - 0.0331 in.]Service ManualPage 257) Check the electrode distance of the

Page 21 - Coolant level check

103730_SHB_Rev1.1_080611MPE 750 Turbo MarineClosed Loop1Service ManualPage 264.7 Valve play- Hex wrench SW5 [3/16 “] - Feeler gauge, measurement ran

Page 22 - Draining the coolant

103730_SHB_Rev1.1_080611MPE 750 Turbo MarineClosed Loop8135642710 94324Service ManualPage 273) Unscrew the valve cover (2) along with bracket and val

Page 23

103730_SHB_Rev1.1_080611MPE 750 Turbo MarineClosed LoopService ManualPage 11 About this document1.1 Meaning of the symbols in the textSymbol / SignU

Page 24 - Refilling the coolant

103730_SHB_Rev1.1_080611MPE 750 Turbo MarineClosed Loop56Service ManualPage 285) Using a feeler gauge, measure the valve play (6) of all four valves

Page 25 - Checking the spark plugs

103730_SHB_Rev1.1_080611MPE 750 Turbo MarineClosed Loop897Service ManualPage 297) Loosen the screws and washers (8) and remove the fuel distributor r

Page 26 -  Tightening torque:

103730_SHB_Rev1.1_080611MPE 750 Turbo MarineClosed Loop911Service ManualPage 308) Mount the valve adjustment tool (11) with two screws. Tightening t

Page 27

103730_SHB_Rev1.1_080611MPE 750 Turbo MarineClosed Loop121314Service ManualPage 3116) Start the vehicle’s starter and let the engine crank until both

Page 28 - Removing the valve cover

103730_SHB_Rev1.1_080611MPE 750 Turbo MarineClosed Loop1Service ManualPage 32If you cannot correct a malfunction yourself using the table below, conta

Page 29

103730_SHB_Rev1.1_080611MPE 750 Turbo MarineClosed LoopService ManualPage 33Engine cranks but does not startEngine stalls but can be started againPoss

Page 30

103730_SHB_Rev1.1_080611MPE 750 Turbo MarineClosed LoopService ManualPage 34Engine stalls and cannot be started againPossible cause RemedyLanyard not

Page 31 - Adjusting the valve play

103730_SHB_Rev1.1_080611MPE 750 Turbo MarineClosed LoopService ManualPage 35AAdjusting the valve play 29CChanging the coolant 20Changing the oil filt

Page 32

103730_SHB_Rev1.1_080611MPE 750 Turbo MarineClosed LoopService ManualPage 367 AppendixManufacturer Weber Automotive GmbHAddress Otto-Lilienthal-Str.5

Page 33

103730_SHB_Rev1.1_080611MPE 750 Turbo MarineClosed LoopService ManualPage 377.2 Exhaust type authorizationsType test center Europe Germanischer Lloyd

Page 34 - Engine does not crank

103730_SHB_Rev1.1_080611MPE 750 Turbo MarineClosed LoopService ManualPage 2This engine is state-of-the-art and built according to recognized safety-te

Page 35

103730_SHB_Rev1.1_080611MPE 750 Turbo MarineClosed Loop_ _ _ _ _ _ _ _ _ _ _________________Service ManualPage 388 Proof of maintenance for work carr

Page 36

103730_SHB_Rev1.1_080611MPE 750 Turbo MarineClosed LoopService ManualPage 39Date:Work carried out: Motor oil change Oil filter change Spark plug cha

Page 37 - 6 Terminology

103730_SHB_Rev1.1_080611MPE 750 Turbo MarineClosed LoopService ManualPage 32.3 General safety instructionsThe engine may only be operated at idle spe

Page 38 - 7.1 Directives

103730_SHB_Rev1.1_080611MPE 750 Turbo MarineClosed Loop320099991Service ManualPage 4The MPE 750 Turbo Marine - Closed Loop is a 2-cylinder in-line eng

Page 39

103730_SHB_Rev1.1_080611MPE 750 Turbo MarineClosed LoopService ManualPage 5The use of other operating materials causes damage to the engine and the vo

Page 40

103730_SHB_Rev1.1_080611MPE 750 Turbo MarineClosed LoopService ManualPage 6CoolantCoolant additive Coolant additive based on ethylene glycol Silicate

Page 41

103730_SHB_Rev1.1_080611MPE 750 Turbo MarineClosed LoopService ManualPage 73.4 Running in the engine3.5 Operating the engine without sea waterThe en

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